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Lithium Battery Carbon Fiber Roller Guide Roller Corrosion Resistance

Brand Name:	HUATAO
Model Number:	HUATAO-CFGR-4
MOQ:	1PCS
Price:	2000USD/pc-5000USD/pc
Delivery Time:	50DAYS
Payment Terms:	L/C,T/T,Western Union

Detail Information

Product Description

Detail Information

Place of Origin:

CHINA

Certification:

ISO9001

Packaging Details:

WOODEN BOX

Supply Ability:

100PCS/MONTH

Highlight:

Lithium Battery Guide Roller

Guide Roller Corrosion Resistance

Lithium Battery Carbon Fiber Roller

Product Description

High Strength Lithium Battery Guide Roller with Excellent Corrosion Resistance

Carbon fiber materials offer exceptional advantages with their low density and high strength, making them ideal for replacing metals in industrial applications. These properties are particularly valuable in the rapidly growing lithium battery industry.

Carbon Fiber Lithium Battery Guide Roller Features

The carbon fiber guide rollers used in lithium battery production equipment provide superior performance characteristics:

Extremely lightweight construction for better inertia
Excellent corrosion and fatigue resistance
Higher precision performance compared to conventional rollers
Superior stiffness and dimensional stability

Technical Specifications

Parameter	Specification
Roller material	High-performance carbon fiber composite material
Shaft head connection	Durable and reliable (patented technology)
Weight	3kg, composite material density 1600kg/m³
Surface coating	Composite material coating or fiber composite material coating
Maximum diameter	Custom designs available up to <80mm
Surface roughness	Rz0.2um-1.5um
Maximum length	Custom designs available up to <3500mm
Surface hardness	Shaw D85, or fiber material surface hardness Babbitt 55
Stiffness	180N/meter, deflection deformation 0.01mm/m (custom designs available)
Composite coating thickness	0.3mm
Speed	Linear speed 1200m/min, or custom designs >7000r/min
Surface exhaust design	Smooth operation

Manufacturing Process

The production of carbon fiber lithium battery guide rollers involves three critical stages:

1. Blank Preparation

The process begins with carbon fiber tubes manufactured to precise specifications. The tubes are created using either winding or roll forming processes for optimal production efficiency. Key steps include:

Custom mold creation with thermal expansion considerations
Precision cutting of carbon fiber prepreg
Layer-by-layer rolling onto the mold for structural stability
OPP film wrapping and curing furnace processing

2. Rough Machining Stage

After tube formation, the components undergo several precision machining operations:

Rough turning and semi-finishing turning
Precision grinding for dimensional accuracy
Aluminum component embedding
Quality inspection for surface imperfections

3. Finishing and Surface Treatment

The final production phase ensures superior surface quality and performance:

Precision fine turning and grinding
Surface painting and gloss treatment
Dynamic balance testing
Final quality inspection before packaging

Material Properties: Carbon Fiber Elastic Modulus

Carbon fiber materials demonstrate exceptional mechanical properties, with T300 grade offering an elastic modulus of approximately 230G. This compares favorably to cold-rolled steel (180G) while providing significantly lower density. The material's performance can be further enhanced through strategic layer design:

Unidirectional layers provide optimal elastic modulus under stress
+45° layers offer superior shear resistance
Custom layer configurations available for specific application requirements

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